| 1. Week |
A- BASIC GRINDING PROCESSES 1. Balancing the Grinding Stones and Attaching them to the Workbench 1.1 Corrosive Substances 1.2 Joining Elements 1.2.1 Inorganic Joining Elements 1.2.2 Organic Combining Elements 1.3 Texture 1.4 Hardness 1.5 Balancing Methods 1.6. Things to Consider When Connecting the Stone 1.7 Emery Stone Sharpening Elements 1.8 Sharpening the Emery Stone |
Verbal Expression Other Activities Visual Presentation |
| 2. Week |
1. Plane Surface Grinding Technology 1.1. Plane Grinding Machines 1.2. CNC Grinding Machines |
Verbal Expression Visual Presentation Other Activities |
| 3. Week |
2. Cylindrical Surface Grinding Technology 2.1. Parts of Cylindrical Surface Grinding Machines 2.2. Working Rules on Cylindrical Surface Grinding Machines 2.3. Process Sequence in Cylindrical Surface Grinding 2.4. Features Required in Works to be Stoned 2.5. Grinding of External Surfaces 3. Centerless Grinding 3.1. Features and Parts of Centerless Grinding Machine |
Visual Presentation Verbal Expression Other Activities |
| 4. Week |
B- MATERIAL REMOVATION PRINCIPLES IN MILLING MACHINES; Definition, types and properties. Beneficial and harmful aspects of same (same) and opposite (opposite) direction milling methods. Selection of milling cutters. Defining the cutting speed in milling and calculating it according to the affecting factors and finding and applying the speed numbers that will give the cutting speed selected from the cutting speed lists. |
Verbal Expression Visual Presentation Other Activities |
| 5. Week |
-Machining principles on milling machines. - Chip removal on milling machines; Factors affecting tool life and properties. - During the machining process on the milling machine; Heating, wear and formation of cutting forces; causes, types, properties and effects. |
Other Activities Visual Presentation Verbal Expression |
| 6. Week |
Workpiece clamping on milling machines, features and functions. Principles of connecting milling cutters to milling machines. Working According to Occupational Safety Rules MACHINE SHOP APPLICATIONS: - On the lathe; Cylindrical, face turning, center hole drilling and various applications. - Basic Milling operations, splitting operations. - Manual sharpening of tools. |
Other Activities Verbal Expression Visual Presentation |
| 7. Week |
- Basic knowledge and skills in universal milling machines - Milling Methods; Same, Opposite and Face milling operations - Environmental; Direct, indirect, feed and linear division operations, MACHINE SHOP APPLICATIONS: - On the lathe; Cylindrical, face turning, center hole drilling and various applications. - Basic Milling operations, splitting operations. - Manual sharpening of tools. |
Other Activities Verbal Expression Visual Presentation |
| 8. Week |
- Basic knowledge and skills in universal milling machines - Milling Methods; Same, Opposite and Face milling operations - Environmental; Direct, indirect, feed and linear division operations, MACHINE SHOP APPLICATIONS: - On the lathe; Cylindrical, face turning, center hole drilling and various applications. - Basic Milling operations, splitting operations. - Manual sharpening of tools. |
Visual Presentation Verbal Expression Practice Other Activities |
| 9. Week |
- In universal milling machine; Spur gear, short, long pitch helical channels, gear and rack opening operations. Angular splitting, Bevel gear opening MACHINE SHOP APPLICATIONS: - On the lathe; gradual turning, grooving applications. - Basic Milling operations, splitting operations. - Manual sharpening of tools. - Grinding operations on plane and cylindrical grinding machines. |
Other Activities Practice Verbal Expression Visual Presentation |
| 10. Week |
C-KNOWLEDGE AND SKILL OPERATIONS OF ADJUSTABLE MEASURING AND CONTROL DEVICES; Micrometers, measurement principles. MACHINE SHOP APPLICATIONS: - On the lathe; conical machining, screw cutting applications. - Basic Milling operations, splitting operations. - Manual sharpening of tools. - Performing various grinding operations on plane and cylindrical grinding machines. |
Practice Verbal Expression Visual Presentation Other Activities |
| 11. Week |
- Knowledge and skills regarding types of comparators and measurement principles. MACHINE SHOP APPLICATIONS: - On the lathe; conical machining, screw cutting applications. - Basic Milling operations, splitting operations. - Manual sharpening of tools. - Performing various grinding operations on plane and cylindrical grinding machines. |
Other Activities Practice Verbal Expression Visual Presentation |
| 12. Week |
PRINCIPLES OF SHAWING REMOVAL WITH D-BROOCHES (CROCHET DRAWING); Tool geometry, cutting phenomenon. Type and features. MACHINE SHOP APPLICATIONS: - Multi-mouth screw drawing applications on lathes. -On milling machines: Backsplitting applications. -On the Tool Sharpening Bench: End milling cutter sharpening applications. - Performing various grinding operations on plane and cylindrical grinding machines. |
Visual Presentation Practice Verbal Expression Other Activities |
| 13. Week |
PRINCIPLES OF MACHINE REMOVAL WITH E-FINE MACHINING; Necessity and characteristics of fine processing. Methods used in polishing surfaces (brushing, scraping, etc.) MACHINE SHOP APPLICATIONS: -In Milling Machines; Opening of long pitch (helical gears). - On the Tool Sharpening Bench: Roller milling sharpening applications. - Performing various grinding operations on plane and cylindrical grinding machines. |
Verbal Expression Visual Presentation Practice Other Activities |
| 14. Week |
TYPES AND FEATURES OF F-HONNING TOOLS AND MACHINES. Performing the honing process. Cleaning of surfaces using sandblasting and vibration methods. MACHINE SHOP APPLICATIONS: -Whitwort screw opening applications on lathes. - On Milling Machines: Opening of short pitch (Square screw) helices. - Performing various grinding operations on plane and cylindrical grinding machines |
Visual Presentation Verbal Expression Practice Other Activities |
