Course Information

Course Information
Course Title Code Semester L+U Hour Credits ECTS
- MKN1101 1. Semester 3 + 1 4.0 4.0
Prerequisites None
Language of Instruction Turkish
Course Level Associate
Course Type
Mode of delivery Face to face, Warehouse applications
Course Coordinator Assist. Prof. Dr. Yusuf ARSLAN
Instructor(s) Yusuf ARSLAN
Assistants
Goals 1 General features of the machine technician profession, principles and tasks to comprehend. 2 Adjustable measuring and control instruments of knowledge and skills to understand the process and can measure. 3 To understand the merge process can not be removed, electric arc, oxy-acetylene welded joints
Course Content 1 - machine technician, properties, principles, duties, explain the scope and sub-branches. 2 - Understands methods of measurement, measure and understand the causes of faults shall take measures to eliminate them.
Learning Outcomes - DK1- Measurement methods, errors made and precautions to be taken
- DK2- Understands caliper and micrometer types and measurement principles
- DK3- To understand the types and characteristics of unremovable merge
- DK4- Electric arc welding machine types, accessories, electrodes and basic operations
- DK5- Understands the important parts, accessories and functions of a universal lathe and knows the basic knowledge and skills operations.
Weekly Topics (Content)
Week Topics Learning Methods
1. Week A-Features, principles, scope and duties of mechanical technician. Working According to Occupational Safety Rules in Machinery Workshops and Laboratories B- Knowledge and skill operations of adjustable measuring and control instruments. -- Measurement and control. -- Measurement methods. --Measurement errors. C-METRIC SLIDE CALIPERS: 1/10 Metric Slide Calipers--1/20 Metric slide calipers. --1/50 metric slide calipers. -- 1/100 Metric digital and clock calipers. Research Preparation, After Class Study Course Hours Verbal Expression Other Activities
2. Week D-INCH (FINGER) SLIDE CALIPERS: -- 1/128 inch slide calipers. -- 1/1000 inch slide calipers. Course Hours Research Other Activities Verbal Expression Preparation, After Class Study Practice
3. Week E-MICROMETERS: --1/100 Metric micrometers. -- 1/1000 Metric micrometers Verbal Expression Preparation, After Class Study Visual Presentation Course Hours Practice Research Other Activities
4. Week F- MANUFACTURING PROCEDURES: Machining methods and types; a) Types of machine tools. b) Working principles. c) Chipless manufacturing methods and types G-ELECTRIC ARC WELDING: - Current types, structural features and advantages and disadvantages they provide during welding. - Transformer type, - Rectifier, - Generator arc welding machines, working system, maintenance and usage Verbal Expression Other Activities Visual Presentation
5. Week -- Electrode types used during electric arc welding. -- Structural properties and usage areas according to covering materials. -- Use according to the structural characteristics of the steel core of the electrode fields. -- Electric arc welding mask glasses, according to their properties usage areas and usage requirements. -- Electric arc welding Safety to be followed when welding with machines rules Other Activities Research Preparation, After Class Study Verbal Expression Course Hours Practice Visual Presentation
6. Week H-LATHE TECHNOLOGY 1. LATHE MACHINES; Lathes, Definition, Types, Universal Lathe Machines and Parts, Part Fastening Tools, Removing and Installing Chucks, Removing and Installing Reverse and Straight Feet, Runout Control, Connecting Workpieces to Chucks, Fixed and Movable Beds. LATHE AND WELDING LABORATORY APPLICATIONS: - In lathe; Cylindrical, face turning, center hole drilling. -Straight seam welding. Preparation, After Class Study Verbal Expression Visual Presentation Other Activities
7. Week Lathe Cutters and Their Sharpening, Classification of Cutters, Sharpening, Connecting the Cutters, Lathe Tools, Connecting the Pen. Effects of attachment of cutting tools to the workbench on angles and cutting, Factors Affecting Sharpening of the Pen, Cutting Fluids LATHE AND WELDING LABORATORY APPLICATIONS: - In lathe; Cylindrical, face turning, center hole drilling. -Straight seam welding. Visual Presentation Other Activities Verbal Expression
9. Week 3. CHANNEL OPENING; Connecting the Workpiece Between the Mirror Tailstock, Definition, Connecting the Channel Pen, Adjusting the Number of Revolutions for Channel Turning, Channel Turning, Turning Channel Side Surfaces, Deburring. LATHE AND WELDING LABORATORY APPLICATIONS: - In lathe; Cylindrical, face turning, center hole drilling. -Straight seam welding. Visual Presentation Verbal Expression Other Activities
10. Week 4. TAPER TURNING; Definition, Taper Types, Taper Elements and Calculation, Taper Turning Methods, Taper Turning by Turning the Sport, Taper Turning by Sliding the Tailstock, Taper Turning with a Guide Slide, Control of Taper with a Comparator. LATHE AND WELDING LABORATORY APPLICATIONS: - In lathe; Cylindrical, face turning, center hole drilling. -Straight seam welding. Visual Presentation Verbal Expression Other Activities
11. Week 5. CATERPILING; Materials from which the caterpillar roller is made, Types, Setting the Machine, Preparation of the Rollers, Adjusting the Speed ​​for Caterpilling, Adjusting the Appropriate Feed, Drawing Process, Importance of Using Coolant While Drawing, Control of the Rolled Surface. LATHE AND WELDING LABORATORY APPLICATIONS: - In lathe; Cylindrical, face turning, center hole drilling. -Straight seam welding. Verbal Expression Visual Presentation Other Activities
12. Week 6. SCREW OPENING; Metric and Whitworth screw drawing, Multi-mouth screw drawing, Square and trapezoidal screw sharpening; square and trapezoidal screw drawing operations. Screw opening operations with thread and guide on lathe, spring winding operations on lathe, eccentric machining on lathe LATHE AND WELDING LABORATORY APPLICATIONS: - In lathe; Cylindrical, face turning, center hole drilling. -Straight seam welding. Practice Other Activities Verbal Expression Visual Presentation
13. Week I- MAINTENANCE REMOVATION PRINCIPLES IN DRILLING MACHINES; Drilling tools types and features. Cutting speed and feed. Reamers and their properties used for dimension accuracy and surface quality in holes. Cutting geometry, speed, reamer allowance and cutting fluids. LATHE AND WELDING LABORATORY APPLICATIONS: - In lathe; Cylindrical, face turning, center hole drilling. - Internal turning, - Straight seam welding. Other Activities Practice Visual Presentation Verbal Expression
14. Week MAINTENANCE REMOVATION PRINCIPLES IN I-SHARP AND PLANER MACHINES: --- Types and working principles of shaper and planer machines. --- Types, features and tool geometries of cutting tools used in shaper and planing machines. LATHE AND WELDING LABORATORY APPLICATIONS:-- On lathe machines; Cylindrical turning, face turning, center hole drilling applications. --- Internal turning operations. --- In electric arc welding machines; Straight seam welding applications. Other Activities Preparation, After Class Study Course Hours
Recommended Sources
Takım tezgahları – Prof. Mustafa AKKURT
Tesviycilik teknolojisi – Halit BULUT – Şefik ÖZCAN
Frezecilik – Nusret İPEKÇİOĞLU
Taşlamacılık ve alet bileme teknolojisi – Mustafa BAĞCI – Yakup ERİŞGİN
Oksi-Asetilen ve elektrik kaynağı – Kasım ADSAN—Prof Selahattin ANIK
MEGEP Makine Teknolojisi Alanı Ders Kitapları
https://megep.meb.gov.tr/?page=moduller
Relations with Education Attainment Program Course Competencies
Program Requirements Contribution Level DK1 DK2 DK3 DK4 DK5 Measurement Method
PY1 5 5 5 4 5 5 40,60
PY2 4 4 4 4 5 5 40,60
PY7 4 5 4 4 4 5 40,60
PY11 5 4 4 5 5 5 40,60
PY14 3 4 4 3 3 3 40,60
*DK = Course's Contrubution.
0 1 2 3 4 5
Course's Level of contribution None Very Low Low Fair High Very High
Method of assessment/evaluation Written exam Oral Exams Assignment/Project Laboratory work Presentation/Seminar
ECTS credits and course workload
Event Quantity Duration (Hour) Total Workload (Hour)
Course Hours 14 4 56
Research 6 0.5 3
Other Activities 4 1 4
Preparation, After Class Study 14 0.5 7
Midterm 1 1 1 1
Homework 1 2 2 4
Homework 2 14 1 14
Final 1 1 1
Practice 4 4 16
Total Workload 106
ECTS Credit of the Course 4.0