| Course Title | Code | Semester | L+U Hour | Credits | ECTS |
|---|---|---|---|---|---|
| Plastic Injection Technology | POL4103 | 4. Semester | 2 + 0 | 2.0 | 2.0 |
| Prerequisites | None |
| Language of Instruction | Turkish |
| Course Level | Associate |
| Course Type | |
| Mode of delivery | Lecture-Visual Presentation-Application |
| Course Coordinator |
Prof. Dr. Haydar GÖKSU |
| Instructor(s) |
Yusuf GÜNER |
| Assistants | |
| Goals | In this course, which will support the training of technical personnel for the operation of plastic injection machines, which are the abandonment of the sector for price competition and rapid production in the rapidly developing plastic industry; It is aimed to provide basic information technologies such as mold injection, preparation, setting values by providing the values that can obtain the product, closing in accordance with the rules, and plastic injection machines. |
| Course Content | What is a plastic injection machine? Advantages and disadvantages of the injection method; Material filling funnels and drying of plastic material; Spiral; Stove heating systems; Mechanical and hydraulic clamp systems; Injection machine control system and working principle |
| Learning Outcomes |
- 1-To be able to connect molds to plastic injection machines, - 2-To prepare the plastic injection machine, - 3-To be able to comprehend the settings by providing the values to obtain the desired product in plastic injection machines, - 4-To understand the methods of obtaining the desired product by operating the plastic injection machine, - 5-To comprehend plastic injection machines to be closed in accordance with the rules - 6-To comprehend the product errors occurring in the plastic injection machine in a way to obtain the desired product properties. |
| Week | Topics | Learning Methods |
|---|---|---|
| 1. Week | Structure and main parts of the Injection Machine | Preparation, After Class Study Verbal Expression Visual Presentation Practice Course Hours |
| 2. Week | Advantages and disadvantages of injection technology | Preparation, After Class Study Course Hours Verbal Expression Visual Presentation Practice |
| 3. Week | Thermoplastic Injection Molds and mold elements | Verbal Expression Visual Presentation Practice Course Hours Preparation, After Class Study |
| 4. Week | Drawing and properties of the Runner, Distributor and Inlet Channels | Verbal Expression Visual Presentation Practice Course Hours Preparation, After Class Study |
| 5. Week | Plastics Used in Injection Machine | Verbal Expression Visual Presentation Practice Course Hours Preparation, After Class Study Research |
| 6. Week | Injection Process | Preparation, After Class Study Visual Presentation Practice Course Hours Verbal Expression |
| 7. Week | Making Injection Unit Settings | Research Verbal Expression Practice Course Hours Preparation, After Class Study |
| 8. Week | Adjusting the Injection Unit Settings | Research Practice Verbal Expression Course Hours Preparation, After Class Study Visual Presentation |
| 9. Week | Commissioning Injection Machines | Course Hours Preparation, After Class Study Research Verbal Expression Practice |
| 10. Week | Special Purpose Injection Machines | Course Hours Preparation, After Class Study Research Verbal Expression Visual Presentation Practice |
| 11. Week | Basic Principles in Injection Mold Design -Mold Design and Production Process -Hot Runner Injection Molds | Preparation, After Class Study Visual Presentation Verbal Expression Course Hours Practice |
| 12. Week | Cooling of Molds | Course Hours Preparation, After Class Study Verbal Expression Visual Presentation Practice |
| 13. Week | Necessary Rules to Know in Plastic Injection Molding | Verbal Expression Research Visual Presentation Course Hours Preparation, After Class Study Practice |
| 14. Week | Shutting Down Injection Machines | Practice Course Hours Preparation, After Class Study Research Verbal Expression Visual Presentation |
| 1.PLASTİK ENJEKSİYON KALIPLAR (A.TURAN GÜNEŞ, TMMOB, ANKARA- 2005) 2. MESLEKÎ EĞİTİM VE ÖĞRETİM SİSTEMİNİN GÜÇLENDİRİLMESİ PROJESİ MODÜLLERİ - ENJEKSİYON MAKİNELERİNDE ÜRETİM-1 - ENJEKSİYON MAKİNELERİNDE ÜRETİM 2 - ENJEKSİYON MAKİNELERİNDE ÜRETİM 3 |
| Program Requirements | Contribution Level | DK1 | DK2 | DK3 | DK4 | DK5 | DK6 | Measurement Method |
|---|---|---|---|---|---|---|---|---|
| PY1 | 3 | 3 | 4 | 3 | 3 | 3 | 3 | - |
| PY2 | 5 | 5 | 5 | 5 | 5 | 5 | 5 | - |
| PY3 | 5 | 5 | 4 | 4 | 5 | 5 | 5 | - |
| 0 | 1 | 2 | 3 | 4 | 5 | |
|---|---|---|---|---|---|---|
| Course's Level of contribution | None | Very Low | Low | Fair | High | Very High |
| Method of assessment/evaluation | Written exam | Oral Exams | Assignment/Project | Laboratory work | Presentation/Seminar |
| Event | Quantity | Duration (Hour) | Total Workload (Hour) |
|---|---|---|---|
| Course Hours | 14 | 2 | 28 |
| Preparation, After Class Study | 1 | 5 | 5 |
| Research | 1 | 6 | 6 |
| Other Activities | 1 | 5 | 5 |
| Midterm 1 | 1 | 1 | 1 |
| Homework 1 | 1 | 5 | 5 |
| Final | 1 | 1 | 1 |
| Total Workload | 51 | ||
| ECTS Credit of the Course | 2.0 | ||
