| Course Title | Code | Semester | L+U Hour | Credits | ECTS |
|---|---|---|---|---|---|
| Factory and Production Planning | OEM401 | 7. Semester | 2 + 2 | 3.0 | 4.0 |
| Prerequisites | None |
| Language of Instruction | Turkish |
| Course Level | Undergraduate |
| Course Type | |
| Mode of delivery | Face to face |
| Course Coordinator |
Prof. Dr. Derya SEVİM KORKUT |
| Instructors |
Derya SEVİM KORKUT |
| Assistants | |
| Goals | The objective of this course is to describe basic principles of factory layout, factory design process, models and techniques of factory location selection, factory planning and to present related applications. |
| Course Content | Fundamental concepts in planning of factory and production. Production, production types and production factors, production and manufacturing systems, classification of production systems. Reasons of factory planning, basic terminology, structural organization of factories. Physical planning, goal of physical planning, selection of factory place, the factors effecting in the selection of the factory location. The selection methods of factory location. Factory layout, goal of factory layout. Reasons of factory layout, problems in incorrect edited factories.The types of factory layout (process oriented, layout product oriented layout). The determination of machine numbers, balancing of machinery and work load, raw material planning. Material Requirements Planning (MRP). Production technology (selection of technology, production of technology, transfer of technology), Samples of Production technology. Machine and equipment (selection of machine and equipment, classification of machine and equipment, analysis of maintenance methods. Capacity planning. |
| Learning Outcomes |
- Understanding basic concepts in planning of factory and production - Understanding production system classification - Understand plants product goods and service and common specialty among them within enterprise notion - Understand suitable installment methods in factory layout and able to apply them - Making selection through alternatives for enterprise location - An ability to perform material requirement planning in the business enterprise - Learn new technology and understand principles of selection - Understand and apply maintenance principles of machinery and equipments - Understand and apply maintenance principles of machinery and equipments |
| Week | Topics | Learning Methods |
|---|---|---|
| 1. Week | Fundamental concepts in planning of factory and production / Explanation related to application subjects | |
| 2. Week | Production, production types and production factors, production and manufacturing systems, classification of production systems / Knowledge about factories | |
| 3. Week | Reasons of factory planning, basic terminology, structural organization of factories / Knowledge about factories | |
| 4. Week | Physical planning, goal of physical planning, selection of factory place, the factors effecting in the selection of the factory location / Knowledge about factories | |
| 5. Week | The selection methods of factory location / Sample problem resolve | |
| 6. Week | Visit to factory | |
| 7. Week | Factory layout, goal of factory layout / To take opinions related to factory | |
| 8. Week | Midterm | |
| 9. Week | Reasons of factory layout, problems in incorrect edited factories | |
| 10. Week | The types of factory layout (process oriented, product oriented layout) | |
| 11. Week | The determination of machine numbers, balancing of machinery and work load, raw material planning | |
| 12. Week | Material Requirements Planning (MRP) | |
| 13. Week | Production technology (selection of technology, production of technology, transfer of technology) / Samples of Production technology | |
| 14. Week | Machine and equipment (selection of machine and equipment, classification of machine and equipment / Analysis of maintenance methods / Concepts of capacity and capacity |
| YAMAN, R., 2011: Üretim Planlama Kontrol ve Bütünleştirme,Yayın No:9, 1. Basım, ISBN: 978-605-5426-08-8 |
| YÜKSEL, H., 2010: Üretim/İşlemler Yönetimi Temel Kavramlar, Gözden Geçirilmiş 2. Baskı, Nobel Yayın No: 1368, ISBN: 978-605-395-165-0, Ankara. |
| ERKUT, H., BASKAK, M., 1997: Stratejiden Uygulamaya Tesis Tasarımı, İrfan Yayımcılık No: 52, Yönetim bilimleri Dizisi: 3, ISBN 975-371-035-6. |
| İLHAN, R., BURDURLU, E., 1993: Ağaçişleri Endüstrisinde Fabrika Planlaması, Ankara. |
| KOBU, B., 2006: Üretim Yönetimi, Beta Basım Yayın No.1598, İstanbul, ISBN 975-295-483-9 |
| ÜÇÜNCÜ K., 2003: Tesis Planlama, K.T.Ü. Orman Fakültesi Orman Endüstri Mühendisliği Bölümü Ders Notları No: 68, Trabzon. |
| TANRITANIR, E., 2007: Fabrika Planlama, İ.Ü. Orman Fakültesi Orman Endüstri Mühendisliği Bölümü Ders Notu, İstanbul. |
| ACAR, N., 1998: Üretim Planlaması Yöntem ve Uygulamaları, Milli Prodüktivite Merkezi Yayınları No: 280, ISBN 975-440-023-7 |
| SEVİM KORKUT, D., 2013: Fabrika ve Üretim Planlaması Ders Notu. |
| TANRITANIR, E., 2005: Üretim Planlaması, İ.Ü. Orman Fakültesi Orman Endüstri Mühendisliği Bölümü Ders Notu, İstanbul. |
| Program Requirements | Contribution Level | DK1 | DK2 | DK3 | DK4 | DK5 | DK6 | DK7 | DK8 | Measurement Method |
|---|---|---|---|---|---|---|---|---|---|---|
| PY1 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | - |
| PY2 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | 0 | - |
| PY3 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | - |
| PY4 | 5 | 5 | 5 | 5 | 5 | 5 | 5 | 5 | 5 | - |
| PY5 | 5 | 5 | 5 | 5 | 5 | 5 | 5 | 5 | 5 | - |
| PY6 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | - |
| PY7 | 5 | 5 | 5 | 5 | 5 | 5 | 5 | 5 | 5 | - |
| PY8 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | - |
| 0 | 1 | 2 | 3 | 4 | 5 | |
|---|---|---|---|---|---|---|
| Course's Level of contribution | None | Very Low | Low | Fair | High | Very High |
| Method of assessment/evaluation | Written exam | Oral Exams | Assignment/Project | Laboratory work | Presentation/Seminar |
| Event | Quantity | Duration (Hour) | Total Workload (Hour) |
|---|---|---|---|
| Course Hours | 14 | 4 | 56 |
| Midterm 1 | 1 | 1 | 1 |
| Homework 1 | 2 | 8 | 16 |
| Final | 1 | 1 | 1 |
| Practice | 14 | 2 | 28 |
| Total Workload | 102 | ||
| ECTS Credit of the Course | 4.0 | ||
